A review of biomass densification systems to develop uniform feedstock commodities for bioenergy application

Abstract Developing uniformly formatted, densified feedstock from lignocellulosic biomass is of interest to achieve consistent physical properties such as size and shape, bulk and unit density, and durability, which significantly influence storage, transportation and handling characteristics, and, by extension, feedstock cost and quality. A variety of densification systems are considered for producing a uniform format feedstock commodity for bioenergy applications, including (i) pellet mill, (ii) cuber, (iii) screw extruder, (iv) briquette press, (v) roller press, (vi) tablet press, and (vii) agglomerator. Each of these systems has varying impacts on feedstock chemical and physical properties, and energy consumption. This review discusses the suitability of these densification systems for biomass feedstocks and the impact these systems have on specific energy consumption and end‐product quality. For example, a briquette press is more flexible in terms of feedstock variables where higher moisture content and larger particles are acceptable for making good quality briquettes; or among different densification systems, a screw press consumes the most energy because it not only compresses but also shears and mixes the material. Pre‐treatment options like pre‐heating, grinding, steam explosion, torrefaction, and ammonia fiber explosion (AFEX) can also help to reduce specific energy consumption during densification and improve binding characteristics. Binding behavior can also be improved by adding natural binders, such as proteins, or commercial binders, such as lignosulfonates. The quality of the densified biomass for both domestic and international markets is evaluated using PFI (United States standard) or CEN (European standard). Published in 2011 by John Wiley & Sons, Ltd Re‐use of this article is permitted in accordance with the Terms and Conditions set out at http://wileyonlinelibrary.com/onlineopen#OnlineOpen_Terms