New ultraviolet lasers for material processing in industrial applications

Ultraviolet (UV) lasers are in many ways ideal industrial processing tools. They offer a noncontact method of producing fine microstructures on many substances, with minimal effect on surrounding material. The most important type of high power UV laser for industrial applications is the excimer laser. Available wavelengths include 351, 308, 248, 193, and 157 nm. The largest commercially available excimer lasers generate up to 200 W stabilized average power and up to 700 mJ pulse energy at 308 nm. Nd:yttrium aluminum garnet (YAG) lasers that utilize nonlinear crystals to transform the 1.06 μm output to its third (355 nm), fourth (266 nm), or fifth (213 nm) harmonic are also an important industrial UV source. More and more diode-pumped, frequency multiplied Nd:YAG lasers greatly impact the industrial processing market. The advantage of this laser is that it is physically compact, highly reliable, and mechanically rugged. Coupled with advantages of short wavelength output, recent improvements in laser reliability, cost of ownership, and performance are enabling UV lasers to be employed in an expanding range of applications. This article will briefly review those applications and their main laser requirements, and then present the most current advances in UV laser technology which address those needs.