Guideline for a Simplified Differential-Mode EMI Filter Design

The design of electromagnetic interference (EMI) input filters, needed for switched power converters to fulfill the regulatory standards, is typically associated with high development effort. This paper presents a guideline for a simplified differential-mode (DM) filter design. First, a procedure to estimate the required filter attenuation based on the total input rms current using only a few equations is given. Second, a volume optimization of the needed DM filter based on the previously calculated filter attenuation and volumetric component parameters is introduced. It is shown that a minimal volume can be found for a certain optimal number of filter stages. The considerations are exemplified for two single-phase power factor correction converters operated in continuous and discontinuous conduction modes, respectively. Finally, EMI measurements done with a 300-W power converter prototype prove the proposed filter design method.