Process Stability Evaluation of Manual Metal Arc Welding Using Digital Signals

The experimental investigation has been carried out to evaluate process stability for two rutile types of electrode supplied with two types of DC power sources: traditional 3 phase thyristor and inverter type. Initially to understand the maximum range of outcomes high quality and defective electrodes, with lower arc stability, were selected for both. During welding tests current and voltage signals were recorded separately with the aid of A/D converter and 5 kHz of sampling frequency. On the basis of digital signals obtained from each electrode type and power sources, a number of statistical indicators have been computed. Furthermore voltage and current histograms have been determined (defined as a density distribution of welding arc voltage and current values). Statistical indicators of voltage signals have proved to be more useful for process stability evaluation, particularly mean voltage (U śr ) and histograms as well as voltage coefficient of variation (K vU ).