Multi-walled carbon nanotube filled polypropylene nanocomposites based on masterbatch route: Improvement of dispersion and mechanical properties through PP-g-MA addition

Multi-wall carbon nanotubes (MWNTs) filled polypropylene (PP) nanocomposites were prepared through diluting a PP/MWNT masterbatch in a PP matrix by melt compounding with a twin screw extruder. Polypropylene grafted maleic anhydride (PP-g-MA) was used to promote the carbon nanotubes dispersion. The effect of PP-g-MA addition on the rheological, mechanical and morphological properties of the nanocomposites was assessed for different MWNTs loadings. Scanning electron microscopy (SEM) has shown that nanotubes are distributed reasonably uniformly. A better dispersion and good adhesion between the nanotubes and the PP matrix is caused by wrapping of PP-g-MA on MWNTs. When PP-g-MA is added, dynamic moduli and viscosity further increases compared to PP/MWNT nanocomposites. The rheological percolation threshold drops significantly. Tensile and flexural moduli and Charpy impact resistance of the nanocomposites also increases by the addition of PP-g-MA. The present study confirms that PP-g-MA is efficient to promote the dispersion of MWNTs in PP matrix and serves as an adhesive to increase their interfacial strength, hence greatly improving the rheological percolation threshold and mechanical properties of PP/MWNT nanocomposites.