On a ferroelastic mechanism governing the toughness of metastable tetragonal-prime ( <i>t</i> ′) yttria-stabilized zirconia

This article investigates the toughness of yttria-stabilized zirconia (YSZ) with the tetragonal-prime ( t ′) structure. Such materials are used as durable thermal barriers in gas turbines. Their durability has been attributed to high toughness, relative to materials in the cubic phase field. Based on prior literature, a ferroelastic toughening mechanism is hypothesized and this assertion is examined by characterizing the material in the wake of an indentation-induced crack. Assessment by transmission electron microscopy, Raman spectroscopy and optical interferometry has affirmed the existence of a process zone, approximately 3 μm in width, containing a high density of nano-scale domains, with equal proportions of all three crystallographic variants. Outside the zone, individual grains contain a single variant (no domains) implying that the toughening mechanism is controlled by domain nucleation (rather than the motion of pre-existing twin boundaries). The viability of the ferroelastic toughening mechanism is assessed using a process zone model that relates the observed toughening to the stress/strain hysteresis accompanying domain formation. Based on the measured process zone size, the known tetragonality of t ′-7 wt% YSZ and the enhancement in toughness relative to cubic YSZ, consistency between the model and the observed toughening is demonstrated for a reasonable choice of the coercive stress.