Challenges to the industrial melt-processing of conductive plastics

In this work, we investigate the relationship between the timescales available for polymer mobility during processing and post-processing and the electrical resistivity of melt-processed thermoplastics filled with carbon nanoparticles. Post-process annealing below the glass transition temperature was one avenue explored to uplift electrical conductivity. Detailed analysis of available literature on thermoplastics filled with either graphite nanoplatelets or carbon nanotubes, and of relevant processing data suggests that the required timescale for shaping process or post-processing to obtain conductive material needs to be sufficiently longer than that of the base polymer characteristic relaxation time τd. Four factors have been identified that promote the formation of a conductive filler network in thermoplastics: filler loading content, polymer molar mass, processing temperature and processing timescales.