Transfer Learning With CNN for Classification of Weld Defect

Traditional Image Processing Techniques (IPT), used for automating the detection and classification of weld defects from radiography images, have their own limitations, which can be overcome by Deep Neural Networks (DNN). DNN produces considerably good results in fields which offer big dataset for it to train. DNN trained with small datasets by conventional methods produces less accurate results. This limits the use of DNN in many fields. This study focuses to overcome this limitation, by adopting transfer learning using Pre-trained deep convolutional neural networks. By this method, a weld defect radiographic image classifier, which can classify 14 types of weld defects, was constructed. 940 Image patches of weld defects were manually collected and labelled from GDXray database. Subsequently the features of this weld defect dataset were extracted using VGG16 and ResNet50 CNNs, both pre-trained on the ImageNet database. Then machine learning models such as Logistic Regression, Support Vector Machine (SVM) and Random Forest were trained on these extracted features. The Classifier based on SVM trained on features extracted by ResNet50 outperforms the other counter parts with an accuracy of 98%. In all these cases, transfer learning improves performance and reduces the training time and computational system requirements.