Hybrid rocket propulsion technology for space transportation revisited - propellant solutions and challenges

This paper presents the status of developments worldwide regarding use of hybrid rocket motors for space transportation. Historical roots are presented and reasons for revisiting hybrid technology after a few decades of limited interest are examined. Modern developments in sounding rockets, reusable suborbital systems and launch vehicles are discussed with particular focus on propellant technology. Various propellant combinations include use of liquid oxygen, hydrogen peroxide, nitrous oxide and nitrous oxide-oxygen mixtures as oxidizers. Different fuels are considered, taking into account performance, as well as inter alia obtainable regression rates. Results of preliminary calculations for vehicles using different propellant combinations are presented and analysed. This is compared with proposed configurations of hybrid rockets worldwide. Unresolved problems and several unknowns are pointed out, including hybrid rocket motor scalability issues, large motor combustion instabilities, combustion efficiency of metalized fuels, propellant volumetric performance and mass of fuel residuals in case of wagon wheel grain geometry. It is discussed whether new-space hybrid launch vehicles, while typically with limited stage reusability, may be cost-competitive in regard to other chemical rocket propulsion system developments. The paper is summarized with a list of potential future advances and technical opportunities. The main purpose of the conducted research is to provide a comparison between different hybrid propulsion technologies available, or currently under development, worldwide.