Effective reduction of magnetisation losses in copper-plated multifilament coated conductors using spiral geometry

Abstract We wound copper-plated multifilament coated conductors spirally on a round core to decouple filaments electromagnetically under ac transverse magnetic fields and measured their magnetisation losses. Although the coated conductors were plated with copper, which connects all filaments electrically and allows current sharing among them, the spiral geometry decoupled filaments similar to the twist geometry, and the magnetisation loss was reduced effectively by the multifilament structure. The measured magnetisation loss of a 4 mm wide, 10-filament coated conductor with a 20 μ m thick copper wound spirally on a 3 mm core was only 7% of that of the same 10-filament coated conductor with a straight shape under an ac transverse magnetic field with an amplitude and frequency of 100 mT and 65.44 Hz, respectively. We separated the measured magnetisation losses into hysteresis and coupling losses and discussed the influence of filament width, copper thickness, and core diameter on both losses. We compared the hysteresis losses with the analytical values given by Brandt and Indenbom and compared the coupling losses with the values calculated using a general expression of coupling loss with the coupling time constants and geometry factors.