The SPARC Toroidal Field Model Coil Program

The SPARC Toroidal Field Model Coil (TFMC) Program was a three-year effort between 2018 and 2021 that developed novel Rare Earth Barium Copper Oxide (REBCO) superconductor technologies and then successfully utilized these technologies to design, build, and test a first-in-class, high-field (∼20 T), representative-scale (∼3 m) superconducting toroidal field (TF) coil. The program was executed jointly by the MIT Plasma Science and Fusion Center (PSFC) and Commonwealth Fusion Systems (CFS) as a technology enabler of the superconducting high-field pathway to fusion energy, and, in particular, as a risk retirement program for the no insulation (NI) TF magnet in the SPARC net-energy fusion tokamak. The TFMC achieved its programmatic goal of experimentally demonstrating a large-scale high-field REBCO magnet, achieving 20.1 T peak field-on-conductor with 40.5 kA of terminal current, 815 kN/m of Lorentz loading on the REBCO stacks, and almost 1 GPa of mechanical stress accommodated by the structural case. Fifteen internal demountable pancake-to-pancake joints operated in the 0.5 to 2.0 nΩ range at 20 K and in magnetic fields up to 12 T. The DC and AC electromagnetic performance of the magnet predicted by new advances in high-fidelity computational models was confirmed in two test campaigns while the parallel, single-pass, pressure-vessel style coolant scheme capable of large heat removal was validated. In the test facility, a feeder system composed of REBCO current leads and cables was experimentally qualified up to 50 kA, and a liquid-free cryocooler-based helium cryogenic system provided 600 W of cooling power at 20 K with mass flow rates up to 70 g/s at a maximum design pressure of 2 MPa for the test campaigns. Finally, the feasibility of using passive, self-protection against a quench in a fusion-scale NI TF coil was experimentally assessed. While the TFMC was intentionally not optimized for quench resiliency – and suffered localized thermal damage in response to an intentional open-circuit quench at 31.5 kA terminal current – the extensive data and validated models that it produced represent a critical step towards this important objective.