Miniaturized Iridium Oxide Microwire pH Sensor for Biofluid Sensing

pH regulation in human biofluids is a crucial step for disease diagnosis and health monitoring. Traditional pH sensors are limited by their bulky size in wearable systems, and fragile glass tips require frequent calibration, thus limiting their use in continuous monitoring. Flexible sensors, particularly those utilizing microwires and thread-based substrates, present advantages for small sample analysis, including natural breathability and suitability for bandage or textile integration. This study examines iridium oxide and silver–silver chloride coated on thin gold wires, fabricated using sol–gel and dip-coating processes known for their simplicity. The flexible microwires demonstrated promising pH performance from a study of their pH characteristics, sensitivity, hysteresis, and potential drift. Electrodes tested in microwells allowed for small sample volumes and localized pH measurement in a controlled environment. Additional integration into fabrics for sweat sensing in wearables highlighted their potential for continuous, real-time health monitoring applications.