Sustainable Aviation: Single-Atom Catalysts for Furfural Electroreduction to Jet-Fuel Precursors

The electrovalorisation of lignocellulosic biomass offers a sustainable approach to converting renewable carbon feedstocks into value-added chemicals and fuels. Unlike fossil resources, biomass is abundantly available and can be carbon-neutral, making it an attractive alternative for supporting circular carbon economies. Through electrochemical methods, complex biomass-derived molecules such as furfural and 5-hydroxymethylfurfural can be selectively upgraded under mild conditions, using renewable electricity as the driving force. This strategy not only reduces greenhouse gas emissions but also enables decentralized and tunable production pathways for high-value products, including sustainable aviation fuels. Nitrogen-doped carbon-based single-atom catalysts offer unique and tunable active sites to catalyze a wide spectrum of electrochemical processes. Despite recent progress on single-atom electrocatalysis, their potential application to upgrade biomass-derived chemicals has rarely been investigated. Herein, we carried out density-functional-theory-based screening of metal–nitrogen–carbon (MNC) single-atom catalysts for electrocatalytic furfural reduction. Using furfural’s adsorption strength as a descriptor, we identified CrNC to promote furfuryl alcohol production in contrast to other single atom motifs which are only selective to hydrofuroin. Its higher selectivity toward furfuryl alcohol can be attributed to the enhanced adsorption strength of furfural via chemisorption of the carbonyl group and its overall enhanced oxygen binding strength. We then synthesized the single-atom motifs via their incorporation in a highly porous nitrogen-doped carbon synthesized through an ionothermal templating process. In agreement with our predictions, CrNC was able to produce furfuryl alcohol with Faradaic efficiency of ca. 18%, while Co, Fe, and NiNC motifs selectively produce hydrofuroin, with limited Faradaic efficiencies to furfuryl alcohol <3%. Our work showcases a proof-of-concept for the design and optimization of single-atom catalysts to bridge the selectivity toward outer- and inner-sphere electron-transfer-based products from biomass-derived chemicals. Figure 1