Numerical and Experimental Study on the Influence of Large-Section Rectangular Pipe Jacking Construction on Existing Subway Tunnels: A Case Study

With the increasing density of urban underground space development, the soil disturbance induced by large-section rectangular pipe jacking poses a significant threat to the safety of underlying subway tunnels. Taking the Lihe Road utility tunnel project in Wuhan, which crosses over Metro Line 4, as the engineering background, a three-dimensional finite element (FE) model was established using Midas GTS NX to simulate the entire pipe jacking process. Field monitoring data from caisson excavation, ground improvement, pipe jacking, and backfill grouting were introduced for validation, enabling a systematic investigation of the influence mechanism of pipe jacking on existing tunnels. In the numerical simulation, the modified Mohr–Coulomb constitutive model was adopted for the soil, and a “portal-type” reinforcement system was introduced. The pipe jacking process was simulated equivalently with a 1.2 m advance per cycle. The results indicate that the ground settlement induced by pipe jacking exhibits a stage-wise accumulation pattern and eventually develops into a stable settlement trough. The vertical settlement of the tunnel follows an evolutionary law of “early occurrence in the near field, delayed response in the far field, and final convergence,” with peak settlements of 2.44 mm and 2.53 mm for the left and right lines, respectively. Ground improvement significantly mitigates soil deformation, reducing the maximum surface settlement from 45.5 mm to 11.1 mm, decreasing the tunnel’s peak vertical settlement by 37%, and reducing horizontal displacement by 64%, thereby effectively suppressing lateral soil extrusion. The proposed closed-loop analysis method of “numerical simulation–monitoring validation–measure evaluation” reveals the spatiotemporal evolution law of soil–tunnel interaction during pipe jacking construction and provides valuable reference for risk control in similar engineering projects.