A Proof-of-Concept Framework Integrating ML-Based MRI Segmentation with FEM for Transfemoral Residual Limb Modelling

Background: Accurate evaluation of pressure distribution at the socket–limb interface is essential for improving prosthetic fit and comfort in transfemoral amputees. This study aimed to develop a proof-of-concept framework that integrates machine learning–based segmentation with the finite element method (FEM) to explore the feasibility of an initial workflow for residual-limb analysis during socket application. Methods: MRI data from a transfemoral amputee were processed using a custom image segmentation algorithm to extract adipose tissue, femur, and ischium, achieving high F-measure scores. The segmented tissues were reconstructed into 3D models, refined through outlier removal and surface smoothing, and used for FEM simulations in LS-DYNA. Pressure values were extracted at nine sensor locations and compared with experimental measurements to provide a preliminary qualitative assessment of model behaviour. Results: The results showed consistent polarity between measured and simulated values across all points. Moderate correspondence was observed at eight low-pressure locations, whereas a substantial discrepancy occurred at the ischial tuberosity (IS), the primary load-bearing site. This discrepancy likely reflects the combined influence of geometric deviation in the reconstructed ischium and the non-physiological medial boundary condition required to prevent unrealistic tissue displacement. This limitation indicates that the current formulation does not support reliable quantitative interpretation at clinically critical locations. Conclusions: Overall, the proposed framework provides an initial demonstration of the methodological feasibility of combining automated anatomical modeling with FEM for exploratory pressure evaluation, indicating that such an integrated pipeline may serve as a useful foundation for future development. While extensive refinement and validation are required before any quantitative or clinically meaningful application is possible, this work represents an early step toward more advanced computational investigations of transfemoral socket–limb interaction.