Research and Development of Intelligent Control Systems for High-Frequency Ozone Generators

This paper presents the development and investigation of an intelligent control system for a high-frequency ozone generator integrated into an IoT-based and telecommunication environment. A cyber-physical nonlinear mathematical model combining the electrical, thermal, gas-dynamic, and chemical subsystems of the ozone generation process is proposed. The model was implemented in discrete-time form and experimentally validated using the corona–discharge-based high-frequency ozonator ETRO-02. The deviation between simulation and experimental results did not exceed 5.3% for settling time, 6.7% for overshoot, 1.6% for steady-state ozone concentration, and 0.9% for gas temperature, confirming the adequacy of the proposed model. Based on this model, a hierarchical two-level intelligent control architecture is synthesized, consisting of a fast local control loop with a cycle time of 1–5 ms and a supervisory monitoring layer. The proposed adaptive state-feedback control law with online gain adjustment ensures stable real-time operation under nonlinear dynamics, ±20% parameter variations, network delays of 1–10 ms, and packet loss probabilities of up to 5%. As a result, the settling time is reduced from 420 ms to 160 ms, the overshoot from 12.5% to 3.1%, and the steady-state error from 6.5% to 1.6%, while the specific energy consumption decreases from 11.8 to 6.2 Wh/m3. The obtained results demonstrate that the integration of a cyber-physical model with a millisecond-level intelligent control system significantly improves the dynamic performance, robustness, and energy efficiency of high-frequency ozone generators compared to classical control and monitoring-oriented IoT systems. Unlike cloud-centric IoT monitoring architectures that operate at second-level update cycles, the proposed system closes the control loop locally at the millisecond scale, enabling stabilization of fast nonlinear electro-plasma dynamics. The results demonstrate that edge-intelligent adaptive control significantly enhances both dynamic performance and energy efficiency, confirming the feasibility of millisecond-level cyber-physical regulation for industrial ozone generation systems.