Evaluation of Anisotropic Turbulence Models for Flash-Boiling Ammonia Sprays for Clean Fuel and Conceptual Electric Vehicle Cooling Systems

Ammonia (NH3) has emerged as a promising carbon-free fuel for next-generation green energy systems due to its high hydrogen density, ease of storage and transport, and compatibility with existing infrastructure. These attributes contrast with hydrogen, which presents major challenges related to storage, safety, and high-pressure handling. Thus, ammonia offers a more practical alternative for combustion-based applications. However, its low reactivity and complex vaporization behavior, particularly under flash-boiling conditions, pose challenges for accurate modeling. This study presents a comprehensive numerical investigation of liquid-ammonia spray behavior under a range of ambient pressures, encompassing both flash-boiling and non-flashing conditions. Simulations were conducted using the Lagrangian particle tracking method, coupled with various turbulence models (the renormalization group (RNG) family, k-ω family, ς−f, V2F models) to evaluate their predictive performance. Validation against experimental data for liquid and vapor penetration demonstrated that the V2F model achieved the best overall balance between accuracy and computational efficiency. Under strong flash-boiling conditions (2 bar), rapid droplet breakup and notable cooling were observed, with droplet temperatures decreasing to approximately 235 K within a few millimeters of the nozzle. In contrast, the cooling effect was more moderate under non-flashing conditions at higher ambient pressures (10–15 bar). Although the current findings were based on numerical simulations, experimental studies are ongoing to validate and refine the modeling framework further. This work provided valuable insights into the coupled effects of turbulence, phase change, and thermal transport in superheated ammonia sprays. Future research will build upon these results by extending the model to NH3/H2 dual-fuel systems, refining turbulence-phase interaction models, and exploring the potential application of ammonia-based flash-boiling cooling systems for electric vehicle (EV) battery thermal management.