Microstructural Assessment of a Single-Crystal Ex-Service Land-Based Gas Turbine Blade

In this study, we examine an ex-service, Ni-base single-crystal blade made of alloy PWA1483, which was in service for 6000 h. Using light optical, scanning, and transmission electron microscopy, we analyzed the microstructure at the blade’s tip, middle, and root. Key focus areas included surface features, dendrite spacings, γ’-particle sizes, and dislocation densities. The findings reveal that the bulk microstructure hardly evolved. Dendrite spacings exhibited a consistent microstructure across all locations and there were no significant differences between the local alloy chemistries of dendritic and interdendritic regions, indicating high-quality processing. A bimodal γ’-particle distribution was observed. Variations in γ’-sizes and γ-channel widths were noted, with the tip showing rounded γ’-particles. Small spherical particles occurred only in the root and middle of the blade. The middle location exhibited the highest hardness. Dislocation densities were low and uniform, with the highest density correlating with the highest hardness.