A Regenerative Braking Strategy for Battery Electric Vehicles Based on PSO-Optimized Fuzzy Control

In urban driving cycles, battery electric vehicles are subject to frequent start–stop operations, which lead to substantial braking energy losses. Although fuzzy control (FC) strategies are commonly employed for regenerative braking, their performance is often constrained by subjectively defined membership functions and rules. To address this limitation, this paper proposes an improved FC strategy that is optimized using the particle swarm optimization (PSO) algorithm. Focusing on a front-wheel-drive BEV, a three-input single-output fuzzy controller is developed in accordance with ECE regulations, where braking intensity, battery state of charge (SOC), and vehicle speed serve as inputs, and the motor braking force ratio serves as the output. A co-simulation platform based on AVL-Cruise 2019 and Matlab/Simulink 2017a is established to evaluate the strategy under the New European Driving Cycle (NEDC) and the Worldwide Light Vehicles Test Cycle (WLTC). Additionally, hardware-in-the-loop (HIL) tests are conducted to validate the practical feasibility and accuracy of the optimized strategy. The results demonstrate that the PSO-optimized FC strategy achieves a performance in real-world controllers that is comparable to that observed in a simulation, confirming its real-time applicability. Specifically, under the NEDC, the optimized strategy reduces battery SOC from 0.90 to 0.8795, representing improvements of 0.2515% and 0.4670% over the unoptimized FC strategy and the ideal distribution strategy, respectively. The regenerative braking efficiency is enhanced by 2.45% and 10.48%. Under the WLTC, the final SOC with the optimized strategy is 0.8488, reflecting gains of 0.5202% and 0.8380% over the two reference strategies, while regenerative braking efficiency improves by 2.32% and 8.95%. These findings indicate that the proposed strategy offers a safe and effective solution for improving the regenerative braking performance in electric vehicles.