Repair of Wellbore Microannuli with Microfine Cement

This study evaluates the effectiveness of microfine cement (MF) to seal two laboratory-fabricated wellbore microannuli. The samples were characterized with their hydraulic apertures (158 and 85 µm). A rough cement surface paired with a transparent acrylic plate, acting as a steel surrogate, formed the basis of the experimental setup, with the acrylic enabling direct visual monitoring of MF behavior throughout the tests. Hydraulic aperture measurements were taken before and after each repair attempt, with MF injected at constant pressure and a 24 h curing period allowed between successive injections. Four injection cycles were completed per sample. The MF cement had a d95 = ~14 µm and a w/c of 1.45. Results show progressive reduction in hydraulic aperture from 158 µm to 20 µm and from 85 µm to 8 µm, but complete sealing was not achieved. Visual observations revealed that bleeding and filtration (plug formation) were the primary mechanisms limiting repair efficiency. These findings highlight the challenges of sealing rough microannuli with MF and suggest that aperture variability and particle filtration strongly influence repair outcomes. Higher injection pressures or alternative materials may be required for complete sealing.