Tuning Fabrication and Operating Conditions of PES/Bi2WO6/MWCNTs Membranes for Improved Dye Separation Performance

This study investigates the optimization of fabrication and operating parameters for poly(ether sulfone) (PES) ultrafiltration membranes embedded with Bismuth tungstate and multi-walled carbon nanotubes (MWCNTs) Bi2WO6/MWCNTs for the removal of dye pollutants from wastewater. Response surface methodology (RSM) coupled with Analysis of Variance (ANOVA) was employed to develop regression models for evaluating membrane performance in terms of dye rejection and permeate flux. A central composite design (CCD) was used to conduct a systematic series of ultrafiltration experiments. The effects of key variables, including Bi2WO6/MWCNTs loading (0–0.1 wt.%), operating pressure (5–9) bar, and methyl red (MR) dye concentration (50–150 ppm), on membrane separation performance were comprehensively examined. The developed models demonstrated strong statistical significance and accurately described the experimental data. Optimization results revealed that the operating parameters exerted a more pronounced influence on membrane performance than fabrication variables. The maximum MR rejection of 96.8457% was achieved at an optimal Bi2WO6/MWCNTs loading of 0.08 wt.%, dye concentration of 112.6 ppm, and operating pressure of 9 bar. Experimental validation confirmed the reliability and predictive capability of the proposed models. In order to provide high-performance membranes with enhanced permeability, antifouling resistance, and dye removal efficiency for useful wastewater treatment applications, this study attempts to optimize the operating and preparation parameters for adding Bi2WO6/MWCNT nanocomposites into PES membranes.