Optimization of Osmium Leaching from Lead Cake Formed During Copper Production

Lead cake forms from dust as a result of the gas cleaning process during copper smelting. The objective of this study was to develop equipment and technology for a continuous hydrometallurgical method for extracting osmium from the lead cake. In this method, leaching is carried out using an aqueous solution of hydrogen peroxide and sulfuric acid. During the leaching, rhenium is converted into an acidic solution from which rhenium can be easily extracted into a marketable product. Osmium is predominantly converted into a solution, the processing of which, including the extraction of osmium into a marketable product, will be published later. A unit for leaching osmium–rhenium-containing cake with continuous loading for leaching, continuous feeding of leaching solutions, and continuous discharge of the leaching slurry was created. Using the simplex experimental design method, the dependence of osmium recovery on the consumption rates of hydrogen peroxide and sulfuric acid and the leaching duration was studied. Near-optimal leaching conditions were as follows: 68–70 mL of 30% hydrogen peroxide and 7 mL of concentrated sulfuric acid per 100 g of cake, 55 min of leaching, and a specific column throughput of 100 g of cake per 55 min. Nine experiments achieved 96.5% osmium recovery.