Effect of Catalytic Activity on Ignition and Combustion Characteristics in a Propane-Fueled U-Bend Micro-Reactor: Numerical Modeling with Catalyst Coating as Reactive Wall

This study numerically investigates the effect of catalytic activity on the cold-start ignition and combustion characteristics of a propane-fueled U-bend catalytic micro-reactor. A reactive-wall approach is employed to model the catalyst coating, wherein catalytic activity is represented by the surface area factor. The results show that surface area factors between 0.425 and 3.4 exert a significant impact on ignition and combustion behavior, reducing the ignition temperature from 682 K to 521 K and decreasing the ignition delay time from 147 s to 52 s while increasing the HTR (heterogeneous reaction) contribution from 26.1% to 65.5%. Beyond a surface area factor of 3.4, performance improvements become marginal. The temporal analysis reveals that the catalytic reaction pathway dominates during the preheating stage, whereas the gas-phase reaction pathway gains prominence following ignition, eventually reaching a stable balance between the two pathways after approximately 10 s. These findings identify low catalytic activity as a sensitive operating regime and underscore the critical role of catalytic activity in optimizing ignition performance of catalytic micro-reactors.